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A3 Stoneware

Description

High temperature, medium plastic, sandy, vitreous, buff-white firing, clean burning native stoneware. A3 clay is mined from our Ravenscrag, Sask. quarry from a single clay seam (below A2 and above 3B). It provides the basis for most of our high-fire stoneware bodies. It fires vitreous enough to be used as-is for the production of cone 9-10 stoneware pottery.


Stockpile of A3 at the Plainsman plant

Process Properties

From a workability point of view, A3 clay is suitable as a major ingredient in stoneware clay bodies. It is balanced enough that it can actually be the only ingredient in a cone 10 buffstone storeware.

A3 does not disperse or deflocculate. Soluble materials within the clay impede the action of normal deflocculants, resulting in gelling of the slurry.

A3 has the potential to make finer stoneware if it could be processed to 200 mesh and the coarser sand and iron stone concretion particles removed. This would also improve plasticity and the degree of vitrification it would tolerate.

Firing


Fired test bars of A3. Cone 10R top. Cone 7 to 10 oxidation (bottom upward).

Glazing

A3 stoneware is high in quartz and not difficult to fit glazes to, especially at higher temperatures. Having minimal impurities it will present few problems with regard to glaze pinholing.

Physical Properties

 Drying Shrinkage: 1995 6.3-7.3%, 1999 6.0-7.0
 Dry Strength: n/a
 Water Content: 22.0-23.0
 Drying Factor: C130
 Dry Density: n/a

Sieve Analysis (Tyler mesh):

     +48     (300 microns): 0-0.1%
   48-65 (300-210 microns): 0.0-0.3
  65-100 (210-149 microns): 0.2-0.8
 100-150 (149-106 microns): 1.0-2.0
 150-200  (106-75 microns): 1.0-3.0
 200-325   (75-45 microns): 3.0-8.0

Fired Shrinkage:

             1995      1999
   Cone 6: 5.0-6.0%  4.0-5.0%
   Cone 8: 5.5-6.5   4.5-5.5
  Cone 10: 6.0-7.0   5.5-6.0
 Cone 10R: 6.0-7.0   6.0-7.0

Fired Absorption:

             1995      1999
   Cone 6: 1.0-2.0%  4.0-5.0%
   Cone 8: 0.5-1.5   2.5-3.5
  Cone 10: 0.2-0.8   1.5-2.5
 Cone 10R: 0.5-1.5   1.0-2.0

Chemical Analysis

 BaO       0.4
 CaO       0.2
 K2O       2.0
 MgO       0.7
 Na2O      0.1
 TiO2      0.6
 Al2O3    19.4
 P2O5      0.0
 SiO2     66.5
 Fe2O3     1.5
 MnO       0.0
 LOI       8.4%

Safety Data Sheet

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Logo Plainsman Clays
671 Industrial Ave. SE, Medicine Hat, Alberta T1A 3L5
Phone: 403-527-8535 FAX:403-527-7508
Email: tim.lerner@plainsmanclays.com