Clays for Dust Pressing
Starting Monday, July 6, entry to our facility will be open for customers. However the following guidelines must be followed:
- Only 1 person permitted at a time, no exceptions.
- Face masks must be worn at all times (if you do not have your own, one will be provided).
- Hand sanitizing at entry is mandatory.
- No admittance to office or washroom accessibility.
- Debit or credit cards - no cash accepted.
Entry is for the purchase of supplies only. Technical assistance or inquiries are to be submitted via email or phone. Curb side pickup remains available if this is preferred rather than plant entry.
Observance of these conditions is essential for the continued health and safety of our employees and our customers.
Thank you for your understanding and continued support.
The dust pressing process is suitable for many ceramic and non-ceramic products. Almost any ceramic powder can be pressed and, if needed, binders can be added to achieve added dry hardness. However lower plasticity, low contaminant clays are best (we recommend starting with our 3D raw clay). Almost all ceramic tile is made by dust pressing, the tile industry is by far the biggest user of ceramic materials. In recent years many other industries have also adopted the dust pressing process (replacing others that have been used for centuries). Amazingly, it is possible to layer dusts of different formulations into a mold and press them as a layered matrix. Many high-technology parts are made by this method. Some of the advantages of this process are:
- Parts of tighter tolerance can be made
- Less drying equipment (and therefore less energy consumption) and floor space are needed, ware can be fired soon after forming
- Cleaner shapes with smoother surfaces can be made
- Changes in body plasticity is not nearly as big an issue
- Clay mixes with coarse particles can be still be employed to create objects with smooth surfaces
- Pressed items have much better dimensional stability and produce flat true shapes that can be fired with less warping.
Plainsman clays is an ideal supplier of dust pressing raw clay, silty and sandy powders because:
- Our process can create powders at up to 8% water content, these can thus be put straight into your pressing machines
- Our parent company has more than 60 years of experience with dust pressing production, we can assist you to adopt this technology
- The Plainsman suite of materials can be blended to create a wide range of custom materials of high consistency
- We have a long history of delivering consistent product quickly and efficiently.