Mid-Fire Coffee Black is made from a base similar to H550 with a 10% addition of raw umber (naturally occurring pigmented clay). The umber colors the fired body and matures it enough for functional ware at cone 6. Coffee Clay is smooth and easy-to-throw.
Being relatively high in iron pieces made from M390 will heat up in a microwave. Please test to assess suitability.
We rely on the consistency of raw umber to maintain the maturity, color and speckle development of this body. Umber is a heavily pigmented raw clay that is maintained for staining cement, mortar and paint (for ceramics we must tolerate variations e.g. particle size, chemistry). Please test in your circumstances with your glazes for each new code number (the first four digits).
This clay is plastic, it throws and forms well (even if soft). It generates plenty of slip on throwing and is quite smooth. Raw umber is a natural soil/clay, so it has the same handling precautions as other clays.
Chemically, Coffee clay contains approximately 1% MnO. Maximum firing is cone 6, 2200F (because beyond that manganese fumes can be released as the raw umber decomposes, even before that it is gassing). Use cones to verify that your electronic controller or kiln sitter is not firing beyond cone 6 (this is also important to avoid bloating). For more toxicity information please see the article Managance in Clay Bodies at digitalfire.com.
Bisque firing can be done at the same temperature as other bodies (we bisque around 1850F).
To get the best defect-free surface please consider using a drop-and-hold firing schedule, for example the PLC6DS schedule. If crystallization during cooling is not an issue, glazes will give optimum results if slow-cooled also (e.g. the C6DHSC schedule).
Coffee Clay vs M340S with white glossy glaze in a normal PLC6DS schedule. Notice the orange peel surface on the Coffee Clay, this is because gases are coming out of the body and the zircon stiffened melt is not shedding them fast enough.
M390 and Coffee clay with G2934 matte glaze at cone 6 fired using our lab C6PLST firing schedule (free fall after cone 6 reached). This demonstrates the need to use the PLC6DS or C6DHSC schedules instead.
Commercial brush-on glazes offer many colors and surfaces. For functional ware check for glaze fit (vital for quality functional ware). Do not assume food safety of brightly colored glazes in your kiln and with layering without a leach test (e.g. GLLE test). Consider using a transparent or white liner glaze for food surfaces.
However, base glazes that work on M340 may not work on this because of micro-bubble clouding (e.g. G2926B, G2934 matte). But Alberta Slip and Ravenscrag Slip glazes work well for us. Of course colorants in the body will bleed into glazes, often making them appear quite different than they would on lighter burning bodies.
Crazing: Functional ware must remain craze-free (crazing is unsanitary and drastically reduces ware strength). Even though ware may not be crazed out-of-the kiln it may do so with time. Do cycles of a boiling water:ice water immersions (BWIW test) on a piece to test glaze fit (by stressing it to bring out any crazing or shivering tendencies).
This body is a great candidate for the engobe process, we recommend the L3954B recipe. It can be colored with stains or whitened with zircopax. It can be applied thickly as an engobe or thinly as a slip.
Clear glazes often do not work on dark bodies. The center mug is clear-glazed with G2926B (and is full of bubble clouds). This dark body (M390) is exposed inside and out (the other two mugs have the L3954B white engobe inside and midway down the outside). G2926B is an early-melter (starting around cone 02) so it is susceptible to dark-burning bodies that generate more gases of decomposition.
Left mug: The outside glaze adds 4% iron to G2926B (the glaze was not screened, so iron particles are agglomerated and acting as a fining agent, removing the bubbles). Right mug: The whole thing is glazed with GA6-B Alberta Slip base glaze. These amber glazes have an added benefit: The color darkens over dark burning bodies (to almost black).
The raw umber in Coffee clay generates significant gases as firings approach cone 6. With some glazes (e.g. rutile blues) this activity enhances the variegation. But with others, like this white matte, which has a stiffer melt, many pinholes are generated.
We do not supply thermal expansion values. If a chart is supplied here, please view it only as a way to compare one body with another. Please note that, although you may calculate the thermal expansion of a glaze, this cannot be done for clay bodies since they do not melt. The best way to fit glazes to clay bodies is by testing, evaluation, adjustment and retesting. For example, if a glaze crazes, adjust its recipe to bring the expansion down, fire a glazed piece and thermal stress it (using an IWCT test, 300F into ice-water). If it still crazes, repeat the process.
Drying Shrinkage: 6.5-7.0% LOI: 6-7% Water Content: 21.5-22.5% Drying Factor: C120
+48: 0.0-0.1% 48-65: 0.4-0.8 65-100: 1.5-2.5 100-150: 1.5-2.5 150-200: 4.0-6.0
Cone 4: 5.0-6.0% Cone 5: 3.0-4.0 Cone 6: 2.0-3.0 Cone 7: 1.0-2.0
Coffee clay bowl by Cindy and Greenbarn Pottery Supply.
These Coffee clay mugs have been white L3954B engobed at leather hard stage on the insides (the center one partway down the outside). After bisque the left and right ones were white-glazed on the inside (using G2926B+10 Zircopax). The one on the right has GA6-A (Frit 3195 version) on the outside (the center mug inside and out). The GA6-A over the black clay produces a very deep, rich ultra-gloss surface. The mug on the left has Ravenscrag floating blue (GR6-E) on the outside (producing a very right color over the Coffee clay).
Left: Coffee clay with L3954B white engobe inside and partway down the outsides. The liner glaze is Plainsman whiteware clear G2926B. Outside glaze is GA6-C Alberta Slip Floating Blue. Right: M340 with black stain replacing the Zircopax in the engobe recipe. It is glazed inside and out with Alberta Slip base GA6-A (using Frit 3195 as the flux).
Coffee and M340 marbled. Inside is L3954B engobe and G2926B clear glaze. Outside glaze is Alberta Slip base GA6-A (using Frit 3195). The GA6-A is used because it does not develop micro-bubble clouds as do normal clear glazes on this body.
|Plainsman Clays Ltd.|
702 Wood Street, Medicine Hat, Alberta T1A 1E9
Phone: 403-527-8535 FAX:403-527-7508