Attractive high temperature, sandy textured, plastic, semi-vitreous, dark red speckled burning, native body for reduction fired iron stoneware. H440 displays an attractive mottled surface with a range of deep reds and browns when fired in cone 10 reduction. H440 is not a vitreous body, it stops short of complete maturity to retain interesting color. The body is best suited for decorative pieces large or small (vases, bowls, planters, etc.). H440's lower fired strength means that it is not suitable for functional ware.
H440 is dark brown in pugged form. It has good plasticity but has significant kaolinized sand in its recipe. Thus it has a more sandy texture during throwing (more than 443). It has a wide distribution of particle sizes in the plus 200 mesh range producing a high dry density and strength.
H440 has a fairly high drying shrinkage and thus care and attention during drying are necessary for larger pieces, especially flat plates, shallow bowls, and sculptural ware. Cover pieces to make sure they dry evenly, take extra time drying if needed, and start the kiln slowly (candle overnight) for final water expulsion.
These test bars (left to to right) compare H440 and H443 at cone 10R (top) and cone 10, 8 and 8 oxidation.
H440 is a deep red firing iron reduction body. The significant Firered native clay complement in its recipe is the reason for the attractive color. Like other bodies of this type, H440 has been formulated so that cone 10R is at its transition point from a light brown to a dark red brown. When fired just right the surface is a patchy network of darker vitrified areas beginning to invade the lighter colored matrix. If over-fired or over-reduced the surface will burn a dark solid red brown. Good color is possible as low as cone 8 reduction (where it redder).
H440 contains significant amounts of iron stone concretion particles which melt vigorously in high temperature reduction and which blossom on the base surface and bleed up through glazes. The degree to which these speckles melt and develop is dependent on the degree of reduction.
H440 can be fired in oxidation, but its color is much lighter; a leather greenish tan with a very fine speckle. It will tend to blister and bloat sooner in oxidation (i.e. cone 11) because the coarser particles in the clay are much more active in producing gaseous by-products during decomposition.
H443 and H440 are not the right bodies to be using for functional ware. It is a decorative iron stoneware for heavy visual pieces. Even though these glazes fit, the mug on the left completely shattered with just the light tap of a hammer.
Since H440 is high in iron and fires to a dark color, the finely divided iron in the clay will bleed into glazes. For example bright glazes will not be nearly as vivid as they would be if used on buff stonewares. On the other hand, this effect will enhance the appearance of earthtone and variegated glazes.
H440 has a reasonably high porosity so the fired body will tend to absorb water. Thus it is important that glazes not be crazed (strength can be significantly impacted if glazes do not fit). Use an ice water:boiling water immersion test to make sure.
H440 bisque ware is quite dense with channels formed by larger particles. This means that glazes can pinhole during drying as water-displaced air escapes from larger-than-normal surface holes that channel air out from inside.
Commercial brush-on glazes offer many colors and surfaces. For functional ware check for glaze fit (vital for quality functional ware). Do not assume food safety of brightly colored glazes in your kiln and with layering without a leach test (e.g. GLLE test). Consider using transparent or white liner glazes for food surfaces.
Mixing your own glazes is practical (with our clear guidelines even beginners can make dipping glazes that go on silky smooth and evenly and dry in seconds). If you already do this using recipes from the web, be careful. High-feldspar glazes (having more than about 35%) often craze. Some recipes rely on high melt fluidity to encourage crystallization and variegation (often because of inadequate SiO2 and Al2O3 or containing Gerstley Borate or Frit), view these with suspicion for leaching and cutlery marking; test them well (also test the additionless versions). Be suspicious of any glaze not having good documentation.
Consider using our G1947U glossy or G2571A matte base recipes, just add colorants, opacifiers, variegators (you will find links to much more information and pictures about these). If you have a recipe that is troublesome, consider transplanting its opacifiers, colorants and variegators to these bases instead. http://ravenscrag.com and http://albertaslip.com also have many recipes that work well on porcelains.
Crazing: Functional ware must remain craze-free (crazing is unsanitary and drastically reduces ware strength). Because ware is not crazed out of the kiln does not mean it will not do so with time. Do cycles of a boiling water:ice water immersions (BWIW test) on a piece to test glaze fit (by stressing it to bring out any crazing or shivering tendencies).
Glaze slurry consistency and quality: A secret to achieving even glaze coverage is controlling the thixotropy and specific gravity of the slurry, both in freshly mixed and stored batches. A glaze of the right specific gravity and having a slightly gelled condition goes on to bisque ware evenly, does not drip and dries in seconds. Always screen glazes when first making them (80 mesh). Be alert to any particulate that may appear after storage (e.g. precipitates) and screen again if needed.
For slip decoration and engobes be careful to match the fired shrinkage of the slip with the body. Where we do not recommend a specific engobe recipe use a formula based on the porcelain itself. Add 2% VeeGum or Bentonite (the extra stickiness helps it adhere well to leather hard ware). Be careful about adding fluxes (e.g. frit), this increases fired shrinkage (the mismatch with body can cause flaking) and can compromise opacity.
If you want to develop and mix your own glazes and engobes consider getting an account at http://insight-live.com. You can organize a methodical development program and adopt better methods of testing (e.g. melt fluidity, thermal stress, slip-fit tests).
We do not supply a thermal expansion value. The reason is that such numbers often mislead users. First, a body has different thermal expansion characteristics when fired at different temperatures, schedules and atmospheres. Dilatometers are only useful when manufacturers can measure bodies and glazes over time and in the same firing conditions. If a chart is supplied here, please view only as a way to compare one body with another.
Another significant issue is that many customers compare measured thermal expansion numbers with calculated values of glazes in efforts to fits those glazes to a body. This does not work. Calculated values are relative only and have limitations that must be understood. The best way to fit glazes to your clay bodies is by testing, evaluation, adjustment and retesting. For example, if a glaze crazes, adjust its recipe to bring the expansion down (using your account at insight-live), fire a glazed piece and thermal stress it (using an IWCT test, 300F into ice-water). If it still crazes, repeat the process.
If we recommend a base clear or glossy glaze, try calculating the expansion of that as a rough guide to know whether your glazes will fit.
Drying Shrinkage: 6.0-7.0% Dry Strength: n/a Water Content: 20.0-21.0% Drying Factor: C120 Dry Density: n/a
Sieve Analysis (Tyler mesh):
+48: 0.0-0.5% 48-65: 1.0-3.0 65-100: 4.0-6.0 100-150: 2.5-5.0 150-200: 4.0-7.0 200-325: 6.0-10.0
Cone 8: 4.5-5.5% Cone 10: 5.0-6.0 Cone 10R: 5.0-6.0
Cone 8: 4.0-6.0% Cone 10: 3.0-4.0 Cone 10R: 2.5-3.5
BaO 0.5 CaO 0.4 K2O 1.7 MgO 0.5 Na2O 0.1 TiO2 0.7 Al2O3 16.4 P2O5 0.1 SiO2 68.0 Fe2O3 3.1 MnO 0.0 LOI 8.4%
H440 planter fired at cone 10R.
Safety Data SheetClick here for web view.
|Plainsman Clays Ltd.|
702 Wood Street, Medicine Hat, Alberta T1A 1E9
Phone: 403-527-8535 FAX:403-527-7508